A CRITICAL LITERATURE REVIEW ON UTILISATION OF USED ...

Foundry Sand can be used as a partial replacement of cement or as a partial replacement of fine aggregates or total replacement of fine aggregate and as a supplementary addition to achieve different properties of concrete Foundry sand can be used in concrete to improve its strength and other durability factors.

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[PDF] Used Foundry Sand in Cement Mortars and Concrete ...

Used foundry sands represent the highest amount of solid wastes generated by foundries. Classified by European Union regulations as non hazardous waste, they represent a relevant source to be reused in several industrial sectors, in building construction primarily. In present paper, the properties of mortars and concretes containing different dosages of used foundry …

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Research Paper USED FOUNDRY SAND: OPPORTUNITIES ...

Foundry sand can be used in concrete to improve its strength and other durability factors. Foundry Sand can be used as a partial replacement of fine aggregates or total replacement of fine aggregate and as supplementary addition to achieve different properties of concrete. Energy plays an important role in era of developing ...

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Waste Foundry Sand Usage for Building Material Production ...

May 17, 2018· Siddique et al. present the results of an experimental investigation carried out to evaluate the mechanical properties of concrete mixtures in which fine aggregate (regular sand) was partially replaced with used-foundry sand (UFS). In this study, fine aggregate was replaced with three percentages (10%, 20%, and 30%) of UFS by weight.

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Performance of spent garnet sand and used foundry sand as ...

Jun 21, 2021· In the current study, used foundry sand (UFS) and spent garnet sand (SGS) are used as a partial and full replacement to sand in concrete production. Design/methodology/approach The objective of the work is to develop non-conventional concrete by replacing river sand with a combination of UFS (constant 20Wt.% replacement) and SGS …

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(PDF) Eco-Friendly Low Cost Concrete with the Replacement ...

The innovative use of used foundry sand in concrete formulations as a fine aggregate replacement material was tested as an alternative to traditional concrete. The fine aggregate has been replaced by used foundry sand accordingly in the range of 0%, 10%, 30% 50%& 70% to develop M30 grade standard concrete.

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SELF COMPACTING CONCRETE USING RED MUD AND USED …

2.1.5 Used Foundry Sand Foundry sand is a byproduct of ferrous and non-ferrous metal casting industries. Foundries successfully recycle and reuse the sand many times in the foundry. When the sand can no longer be reused in the foundry, it is removed from the foundry and is termed as used foundry sand. Classification of foundry sands depends ...

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FOUNDRY SAND BASED GEOPOLYMER CONCRETE

mass and Si to Al ratio about two has been widely used for making Geopolymer concrete, As this concrete does not require cement, or water for curing, but utilizes by-product materials, it is more eco-friendly and sustainable. Used foundry sand can be used to replace 35% of regular concrete sand for structural concrete. B. Vijaya Rangan

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Utilization of Ceramic Waste and used Foundry Sand in …

40% and used foundry sand is replaced with natural sand at a rate of 0%, 10%, 20% and 30%, the data from the ceramic waste powder and used foundry sand are compared with data from a standard concrete without ceramic waste powder and used foundry sand. Three cube samples were cast on the

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Concrete production: an ideal option for foundry sand ...

Jul 01, 1993· However, concrete, masonry blocks and paving stones showed very promising possibilities for foundry by-products. In general, the specified strength of normally used structural grade concrete is 400-6000 PSI. These strength levels were achieved with even 35% replacement of regular sand with used foundry sand.

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MECHANICAL PROPERTIES OF CONCRETE INCORPORATING …

foundry sand so that foundry sand can be safely used in concrete for durability and strength purposes. Key Words: concrete, used foundry sand, waste ceramic tiles, coarse aggregates, fine sand, compressive strength, split tensile strength, modulus of elasticity. 1. INTRODUCTION Foundry sand is a sand that when moistened and

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Evaluation of Concrete Compressive Strength by ...

foundry sands namely foundry sand with bentonite clay (FBC), Foundry Sand with Phenolic Resin (FPR) and Foundry sand with sodium silicate (FSS) were used. Figure 1 gives schematic of materials used for preparation of concrete samples in this research work and Table 1 gives properties of materials used in the experimental work.

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STRENGTH AND DURABILITY CHARACTERISTICS OF …

foundry sand in the ordinary concrete. Foundry sand is high quality silica sand with uniform physical characteristics. It is a byproduct of ferrous and nonferrous metal casting industries, where sand has been used for centuries as a molding material because of its thermal conductivity. It is a

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How to Sand Concrete in 4 Easy Steps - HomeRepairGeek

Sep 19, 2019· Can the Same Process Be Used to Sand Smaller Concrete Spaces, Such as Tables or Work Benches? Of course, there are some differences in sanding a large concrete floor and sanding a smaller area such as a table or bench, but the main process remains the same.

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Effect of Used-Foundry Sand on the Mechanical Properties ...

They reported that the concrete made with used foundry sand showed almost the same fresh density as that of the control mix for 10-30% replacement of …

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SELF COMPACTING CONCRETE USING RED MUD AND USED FOUNDRY SAND

These in metal casting. Generally two types of binder systems are were then placed in the water curing tank. used, and based on that foundry sands are classified as clay bonded systems (green sand) and chemically bonded systems. 2.4 Properties of Fresh Concrete Green foundry sand was used in this study.

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What is foundry sand and normal sand difference? - Quora

Answer (1 of 2): Foundry sand consists primarily of clean, uniformly sized, high-quality silica sand or lake sand that is bonded to form molds for ferrous (iron and steel) and nonferrous (copper, aluminum, brass) metal castings. Although these sands are clean prior to use, after casting they may ...

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How to Make a Sand Mold for Concrete - YouTube

Aug 28, 2018· How to Make a Sand Mold for Concrete. Creating a sand mold for concrete is a quick and inexpensive method of reproducing ornamental objects in concrete form....

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Effects of Fly Ash and Foundry Sand on Performance of ...

Jul 07, 2012· This research was conducted to establish the effects of fly ash and used foundry sand on strength and durability of concrete. Two series (Series 1 and Series 2) of experiments were performed. All concrete mixtures were produced for and at the production plant of an architectural precast concrete products producer.

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Effect of Industrial Waste Foundry Sand as Fine Aggregate ...

with used foundry sand In this paper gives to use the *Corresponding author and D. J. Ghanate is a PG student and C. G. Konapure is working as Assistant Professor foundry sand as a partial substitute by the fine aggregate in concrete, a research work is carried out on a concrete containing waste foundry sand in range 0%,

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UTILIZATION OF USED FOUNDRY SAND IN CONCRETE

At 28-day age, concrete containing used foundry sand showed about 20-30% lower values than concrete without used foundry sand. Concrete with 25% and 35% clean, new foundry sand gave almost the same compressive strength as that of the control mix. Availability: Find a library where document is available.

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Physical and Chemical Properties of Waste Foundry Exhaust ...

The reuse of waste in civil construction brings environmental and economic benefits. However, for these to be used in concrete, it is necessary a previous evaluation of their physical and chemical characteristics. Thus, this study aimed to characterize and analyze the waste foundry exhaust sand (WFES) for use in self-compacting concrete (SCC).

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Eco-Friendly and Cost-Effective Design of Concrete ...

The aim of the study is to minimizes the cost and achieve sustainable development of concrete pavement. Cement, sand and aggregate are basic needs but the new alternative materials that is used foundry sand which is generated by metal casting industry and in the tiles industry, about 15%-30% production goes as waste, these are partially ...

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Utilization of used Foundry Sand and Waste Tyre Rubber in ...

5) Foundry sand: Used foundry sand with specific gravity of 2.80 is used in concrete as a replacement of fine aggregate. The properties of foundry sand are listed in Table 1. Table - 1 Properties of foundry sand Constitu ent 4 Sio 2 Al O 3 Tio Ca O …

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Mixing molding sand (greensand) - backyard. Metalcasting

Yes this sand is slag from an iron foundry. I paid 12 bucks for some ground up foundry slag! In the top left corner is the sandblasting sand (which will NOT be used). In the lower left corner is the sifted silica sand. On the lower right corner is the "gravel" sifted out of the silica sand! And on the top right is some sifted fire clay.

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Usage of Waste Foundry Sand in Concrete

foundry sand concrete. To know the behavior of compressive and split tensile strength of foundry sand. To analyse the different areas of civil engineering in which Foundry Sand can be used efficiently. To obtain the above objectives of the experimental work, …

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Used Foundry Sand in Cement Mortars and Concrete Production

Used Foundry Sand in Cement Mortars and Concrete Production The Open Waste Management Journal, 2010, 3: 18-25 Saveria Monosi, Daniela Sani, Francesca Tittarelli Universita Politecnica delle Marche, Dipartimento di Fisica, Ingegneria dei Materiali e del Territorio (FIMET), Italy. Electronic publication date 8/7/2010 [DOI: 10.2174 ...

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Experimental Investigation of Foundry Sand in Concrete

foundry sand (SFS) or used foundry sand (UFS) II LITERATURE REVIEW et al were described "UTILIZATION OF FOUNDRY SOLID WASTE (SLAG) FOR M20 CONCRETE MIX PROPORTIONS" 2015, Journal of environmental science, Toxicology the specimens were casted by M20 % grade of concrete. They studied the

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USE OF USED FOUNDRY SAND IN CONCRETE: A STATE OF ART ...

This state of art review represents the development in the field of utilization of used foundry sand in cementitious concrete. The paper reviews the utilization of foundry sand as the concrete constituent and the noticeable and important findings from the experimental works of various researchers. The historical development is also discussed as a part of introduction in …

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USE OF USED FOUNDRY SAND IN CONCRETE: A STATE OF …

of concrete containing used foundry sand. Concrete was produced by replacing natural sand with UFS in various percentages (10%, 20%, 30% and 40%). Based on the test results they concluded that (i) workability goes on reducing with increase in UFS content; (ii) At 28-days, Compressive strength, splitting tensile strength and flexural tensile ...

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Experimental Investigation of Foundry Sand in Concrete – IJERT

Apr 29, 2019· Waste foundry sand (WFS) is also referred as spent foundry sand (SFS) or used foundry sand (UFS) LITERATURE REVIEW. Dr.M.Palani Vel, S.Vignesh et al were described UTILIZATION OF FOUNDRY SOLID WASTE (SLAG) FOR M20 CONCRETE MIX PROPORTIONS 2015, Journal of environmental science, Toxicology the specimens were …

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How to Make a Sand Mold for Concrete | Hunker

Creating a sand mold for concrete is a quick and inexpensive method of reproducing ornamental objects in concrete form. The process uses fine wet sand to hold the image of the casting model. The sand is just strong enough to avoid crumbling as you pour concrete into the depression left by the mold.

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Beneficial Uses of Spent Foundry Sands | US EPA

Jan 26, 2021· The metal casting industry generates spent foundry sands. Foundries purchase new, sand to make casting molds, and the sand is reused numerous times within the foundry. This reuse eventually renders the sand unsuitable for use in casting molds, and a portion of the sand is continuously removed and replaced with sand.

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Using Recycled Industrial Materials in Buildings

recycled concrete also can be used for drainage. 9 Foundation Structural Fill Structural fill is an engineered fill that is constructed in layers and compacted to a desired density. Coal fly ash, bottom ash, slag, and spent foundry sand can all be used as structural fill. Concrete can be crushed and used onsite as structural fill.

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