JME

constructed in order to determine the SAG mill power index (SPI), and a formula for the SAG mill consumed power prediction was introduced [2]. The formula is as Equation 1[2]: where, P is specific consumed power of the SAG mill (kWh/t), SPI is SAG mill Power Index (min.), K80 is the size of final product of the SAG mill

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Calculations of maximum sag of a transmission line with an ...

important problem concerning electric power lines is the calculation of the maximum sag occurring when there is an ice load on only one span. The object of this thesis is to determine a praotical method for calculating the maximum sag of a transmission line. suspended on suspension insulators, with the aforementioned loading conditions.

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Sample Calculation of Sag and Tension of Transmission Line ...

Jan 13, 2018· This is an example calculation for sag and tension in the transmission line. You may opt to review first the fundamental principles and formulas from this post.. The foregoing calculation is based on the linear cable model on which plastic elongations are ignored. Also, the loading of the conductors is based on the National Electrical Safety Code 2017.

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Formulas - MSC Industrial Direct

1.calculation of tangential force (ft.-lbs.) Calculation of tangential force is important since it produces torque at the spindle and accounts for the greatest portion of machining power at the cutting tool. Using this tangential force formula is a quick way to determine the approximate forces that fixtures, part wall sections, or

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Rolling Mill Horsepower Calculation

rolling mill speed calculation formula - ball mill,roller ... steel rolling mill speed calculation formula ... Online roll pass design software for rolling mills and . front of 13,000 hp variable speed motor on the hot mill.

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A New Approach to the Calculation of Work Index and the ...

The mill dimensions, (D × L), are 0.204 × 0.158 m and it is loaded with 6.5 kg steel balls between 25 and 32 mm in diameter. The mill rotates on rolls and its frequency is set to 70 RPM (1.667 Hertz) corresponding to 85% of the critical frequency. The mill power is P = 16.2 Watts, calculated by the formula provided by Stamboltzis [7]. PMN

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Critical Speed Calculation Formula Of Ball Mill

Critical Speed Calculation Formula Of Ball Mill; Critical Speed Calculation Formula Of Ball Mill ... speed of the mill, &c, is defined as the speed at which a single ball will just remain against the wall for a .... LG A mill power equation for SAG mills. Read more. grinding: an overview of operation and design - NC State University ...

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Sag calculation in overhead line | Electricalunits.com

The value of y is the sag of conductor at point P. As, at the support point A, x = l/2 and y = S, Therefore, put the value of x and y in the equation (i), we get . ii)Sag calculation when support are at unequal level: The unequal level suspension conductor is normal shown in hilly area. Let, A conductor is supported at two point A & B.

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The Selection and Design of Mill Liners - MillTraj

Mines (WA) 36ft SAG mill the number of Outer Head Liners was reduced from 36 to 18 pieces and in doing so reduced the time to replace them by 9 hours at a cost downtime saving of about U$25,000 per hour. In this case the liners sections are 3.5 t each. For smaller mills the liners have to be handled and installed manually, so smaller blocks with

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Sag in Overhead Transmission Line and Its Calculation ...

Sep 21, 2016· Calculation of Sag: As discussed earlier in this post, enough Sag shall be provided in overhead transmission line to keep the tension within the safe limit. The tension is generally decided by many factors like wind speed, ice loading, temperature variations etc. Normally the tension in conductor is kept one half of the ultimate tensile ...

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Common Formulas for Milling Operations - Speed, Feed, SFM ...

Calculate RPM, IPM, SFM, IPT and more. Below are variable abbreviations and formulas for many common milling operations. Click here to download a printable PDF file …

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Face Milling Calculators • Force, Torque, and Power

z c Number of inserts in the cut: a e /d 1 Ratio of radial width of cut to cutting diameter: Calculated Required Power. F t Tangential cutting force: lb N. T Torque at the cutter: Nm in.-lb ft-lb Nmm. Machining Power. P s at the cutter: (HPc) KW. P m at the motor: hp KW. These calculations are based upon theoretical values and are only intended ...

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Modelling SAG milling power and specific energy ...

the mill power and the efficiency of the mill operation (Van Nierop and Moys, 2001). If a SAG mill has been designed with a conventional power or specific energy model which do not con-sider the projected feed size distribution it is likely that this mill will reach the expected power consumption but will not satisfy

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Advances in Discrete Element Method Application to ...

power draft in a slice of the mill is computed and is then converted to power draft of the full mill length. The author has successfully computed SAG and ball mill power in hundreds of case studies besides verifying power prediction in laboratory size mills as shown in Figure 1 (Rajamani et al. 2000). The capability of 2D DEM for power ...

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Optimization of mill performance by using

Mill power Usually, plant operators use mill power readings as an indicator of ball filling degree and, often, try to keep it at the maximum level. It is well known that the mill absorbed power depends on operating parameters other than ball level, such as pulp density and liner configuration. Figure 2 shows that there is no linear relation between

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Modelling SAG milling power and specific energy ...

In these circuits the SAG mill is the largest energy consumer. In many engineering projects either a power equation and/or a specific energy equation are used for the designing of these mills but not always with acceptable results.

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SAG mills selection methods. III. The F. Bond index ...

Mar 10, 2020· Calculations are made for 20-30 pieces generally. The piece sizes are included in the previously indicated range. where n – is the number of test samples (not less than 20 pcs.). The formula for calculating the CWi index for each single piece of material is as follows: where k is a constant coefficient (≈97.4), depends on the installation ...

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THE USE OF ENERGY INDEX. THE F. BOND INDEX CALCULATION ...

Mar 26, 2020· The F. Bond ball mill We continue to consider the methods of grinding process planning based on the calculations of different energy indexes. In this article, we are going to consider the methodology for calculating index, which has a direct impact on the choice of SAG mills when engineering the grinding process. ВWi is the ball grinding work index. It is used to …

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How grinding mill design changed over the last 30 years ...

Jun 03, 2020· The design of such grinding mills is extremely critical, requiring sophisticated software tools, proprietary calculation worksheets, and experienced technical engineers and drafters. This blog will review how the mill design process has changed over the last 30 years. While most of the changes have been positive, new issues and problems have risen in the …

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Ball Mill Parameter Selection & Calculation - Power ...

Aug 30, 2019· 1 Calculation of ball mill capacity. The production capacity of the ball mill is determined by the amount of material required to be ground, and it must have a certain margin when designing and selecting. There are many factors affecting the production capacity of the ball mill, in addition to the nature of the material (grain size, hardness, density, temperature and …

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Throughput optimisation in milling circuits

SAG Mill Power. SAG milling can be optimised to achieve maximum breakage and throughput (or any other number of objectives). The relationships between the key variables are highly non-linear and shift as the ore hardness, steel load and liner conditions change. Traditional and basic control and modelling techniques are therefore not veryfective.

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Cutting Power for Face Milling | MITSUBISHI MATERIALS ...

What is the cutting power required for milling tool steel at a cutting speed of 80m/min. With depth of cut 2mm, cutting width 80mm, and table feed 280mm/min by Φ250 cutter with 12 inserts. Machine coefficient 80%. (Answer) First, calculate the spindle speed in order to obtain feed per tooth. n=1000vc÷πDC=(1000×80)÷(3.14×250)=101.91min-1

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SAGMILLING.COM .:. Home

Internet-based calculations and energy models for mineral comminution. Sagmilling.com is home to a collection of both free and subscription-based calculation tools to aid metallurgical process engineers perform comminution calculations. Grinding circuit design tools, including for SAG mill-ball mill circuits, and geometallurgy energy models are ...

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Motor Calculations

mechanical power output is simply the product of torque and speed with a correction factor for units (see section on calculating mechanical power requirements), power can be calculated using the previously plotted line for speed vs. torque. A sample table of calculations for motor 1624E009S is shown in Table 1. Each calculated point is then ...

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Circulating load - SlideShare

Nov 18, 2014· Circulating load calculate • E = Efficiency Screen % • R = Larger than mesh % • S = C.L. + new feed (t/h) • f = larger than mesh in feed % • C.L. = circulating load Slide 4 [2] 5. For being equal F and P, quantitative of fine material must be poured onto screen to pass equivalent weight of F from screen throe is not all this amount ...

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UTransmission Line Loading

1. Sag Calculation 2 a. Thermal Elongation 5 b. Stress-Strain Behavior 5 c. Sag at High Temperature 6 d. Sag with Ice Loading 7 e. Behavior of Layered Cables 8 2. Ampacity of a Conductor 10 a. Heat Balance Equation 11 b. Radiant Heat Loss 11 c. Convective Heat Loss 11 d. Solar Radiation 12 e. AC Losses 12 f. Ampacity of the Conductor 12 3.

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Ball Mill Design/Power Calculation

Dec 12, 2016· If P is less than 80% passing 70 microns, power consumption will be. Ball Mill Power Calculation Example. A wet grinding ball mill in closed circuit is to be fed 100 TPH of a material with a work ...

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SAGMILLING.COM .:. Mill Critical Speed Determination

The "Critical Speed" for a grinding mill is defined as the rotational speed where centrifugal forces equal gravitational forces at the mill shell's inside surface. This is the rotational speed where balls will not fall away from the mill's shell. Result #1: This mill would need to spin at RPM to be at critical speed. Result #2: This mill's ...

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How to Calculate and Solve for Shaft Power | Ball Mill ...

Jul 17, 2021· The formula for calculating shaft power | ball mill length: P = 7.33 x C X J X V cr x (1 – 0.937) x [1 – 0.1 / 29 – 10Vcr] x s.g. x L x D 2.3. Find the shaft power | ball mill length when the volume load percentage is 8, the %critical speed is 10, the bulk density is 3. the mill length is 14 and the mill internal diameter is 16.

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A Method to Determine the Ball Filling, in Miduk Copper ...

autogenous (SAG) Mill via an utilized method. Miduk SAG Mill circuit is shown in Figure 1. Figure 1: Diagram of Miduk Copper Complex SAG Mill Methods The following methods were utilized in this research work for ball filling calculation. To fulfill this aim, three approaches were investigated. - Surface load photograph,

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Aerial Power Lines Profile, Sag and Tension Calculations

Aerial Power Cables Profile, Sag and Tension Calculations© Jorge R. López, MSME, PE José A. López, MSCE, PE Introduction With the events of Hurricane Hugo, Georges and others, the design of aerial power cables took a lot of interest. This mainly because concrete power poles designed to withstand cable loads,

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Power-based comminution calculations using Ausgrind

power requirements for circuits including SAG and ball mills. The method required a proposed F 80 feed size to the SAG mill, the final grind size and an estimate of the transfer size between the

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Sag in a Transmission Line: What is it? (And How To ...

Feb 24, 2012· The formula to calculate sag changes based on whether the support levels (i.e. the transmission towers holding up the overhead conductor) are at the same level. Sag calculation for supports are at equal levels Suppose, AOB is the conductor. A and B are points of supports. Point O is the lowest point and the midpoint. Let, L = length of the span ...

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Mill (grinding) - Wikipedia

SAG mills are autogenous mills that also use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21%. The largest SAG mill is 42' (12.8m) in diameter, powered by a 28 MW (38,000 HP) motor. A SAG mill with a 44' (13.4m) diameter and a power of 35 MW (47,000 HP) has been ...

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